Specialized Techniques Required

Aluminum Body Panel Dent Repair

Tesla, Ford F-150, luxury vehicles with aluminum panels require specialized PDR training. We're equipped to handle both aluminum and steel.

Why Aluminum Requires Different Techniques

Steel vs. Aluminum: Key Differences

Memory characteristics: Steel has "memory" and wants to return to its original shape. Aluminum doesn't. Once bent, it stays bent unless properly worked.

Work hardening: Aluminum work-hardens faster than steel, meaning you have fewer attempts to reshape it before the metal becomes brittle.

Tool pressure: Aluminum requires lighter, more precise tool pressure. Too much force can crack or damage the panel permanently.

Heating considerations: Aluminum's lower melting point means heat must be applied more carefully than with steel panels.

Vehicles with Aluminum Bodies

Common Aluminum Body Vehicles:

  • Tesla: Model 3, Model S, Model X, Model Y (full aluminum or mixed)
  • Ford F-150: 2015+ (aluminum cab and bed)
  • Ford Super Duty: 2017+ F-250, F-350 (aluminum body)
  • Audi: A8, A6, A4 (aluminum space frame)
  • Jaguar: XE, XF, XJ, F-PACE
  • Land Rover: Range Rover, Range Rover Sport
  • Acura NSX: Aluminum intensive structure
  • Cadillac CT6: Mixed materials including aluminum

Can Aluminum Dents Be Fixed with PDR?

Yes - but it requires specialized training and tools

What Works

  • • Door dings and small dents
  • • Hail damage on aluminum panels
  • • Minor creases (depending on location)
  • • Parking lot dings
  • • Shopping cart impacts
⚠️

Challenging

  • • Deep, sharp creases
  • • Body line damage
  • • Large dents (over 6 inches)
  • • Dents on double-panel areas
  • • Repeated damage in same area

Not Repairable with PDR

  • • Torn or cracked aluminum
  • • Stretched metal beyond repair threshold
  • • Paint damage (chips, scratches)
  • • Corrosion damage
  • • Collision damage requiring panel replacement

Our Aluminum PDR Process

1

Assessment

We carefully inspect the aluminum panel to determine if PDR is viable. Not all aluminum dents can be fixed with PDR - we'll be honest upfront.

2

Tool Selection

Specialized tools with rounded, polished tips that won't mar aluminum. We use lighter pressure and more precise movements than with steel.

3

Methodical Work

Aluminum work-hardens quickly, so we have fewer attempts. Each movement is deliberate and precise. We work slower than with steel but with better accuracy.

4

Quality Check

Aluminum shows imperfections more readily than steel. We check from multiple angles and lighting conditions to ensure a perfect result.

Tesla Dent Repair: What You Should Know

Tesla Body Construction

Tesla vehicles use a mix of aluminum and steel. The Model 3 and Model Y use more steel than the Model S and X, but all have significant aluminum components.

Common aluminum panels on Tesla:

  • • Hood
  • • Trunk/liftgate
  • • Fenders
  • • Some door skins (model-dependent)

Why Tesla Owners Choose PDR

  • Preserve factory finish: Tesla's paint is notoriously thin. Repainting often looks worse than the original finish.
  • Avoid Tesla body shop prices: Tesla-certified repairs are extremely expensive. PDR costs 70% less.
  • Maintain resale value: Original paint = higher resale value. Repainted panels are a red flag to buyers.
  • Mobile service: We come to you. No leaving your Tesla at a shop for weeks.

Aluminum PDR FAQ

How do I know if my car has aluminum body panels?

Check your owner's manual or VIN decoder. Common aluminum vehicles: 2015+ Ford F-150, all Tesla models, newer Audi/Jaguar/Land Rover, 2017+ Ford Super Duty. If unsure, text us your year/make/model and we'll let you know.

Does aluminum PDR cost more than steel?

Slightly. Aluminum requires more time, specialized tools, and advanced training. Typically 20-30% more than steel PDR, but still 50-70% less than body shop repainting.

Can you fix hail damage on my aluminum F-150?

Yes! Hail damage is one of the most common aluminum PDR scenarios. We've repaired hundreds of hail-damaged aluminum F-150s. Each dent requires careful technique, but they're definitely repairable.

Will my Tesla's sensors be affected?

No. PDR doesn't involve removing panels or disconnecting sensors. We access the dent from behind without disturbing any electronic components. Your autopilot sensors, cameras, and parking sensors remain untouched.

How long does aluminum PDR take?

Slightly longer than steel - typically 50% more time. A small dent that takes 30 minutes on steel might take 45 minutes on aluminum. We work methodically because aluminum doesn't forgive mistakes.

Do you do mobile aluminum PDR, or do I bring it to a shop?

We're 100% mobile! We come to you with all specialized aluminum PDR tools. Whether you're in Meridian, Boise, Eagle, Nampa, Star, Kuna, or Caldwell - we bring the shop to your location.

Got an Aluminum Dent? Get a Free Quote

Text us a photo of your Tesla, F-150, Audi, or other aluminum-body vehicle. We'll assess if PDR will work and give you an honest quote.

Mobile service across the Treasure Valley